The Omni series is a comprehensive non-contact online measurement system developed by OiSmart specifically for extruded products with irregular cross-sections. Based on the principle of laser triangulation, this series utilizes multiple sensors in conjunction with line lasers to form an optical measurement module, enabling real-time, multi-angle precise measurements of the object. Through proprietary algorithms, the cross-sectional profiles captured by each sensor are merged into a complete profile, achieving three-dimensional reconstruction of the object. With differentiated measurement modules, the Omni series can perform external profile dimension measurements or surface defect inspection functions separately or simultaneously. It helps customers control critical quality factors such as width, height, area, weight, and surface defects of the product. By statistical and analytical processing of measurement data, it aids customers in continuously optimizing product quality management.
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In-house developed sensor
Sensors developed in-house for specific inspection scenarios, with powerful performance, capable of conducting detailed 3D scans of objects at high frame rates.
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Automatic Pose Tracking Algorithm
Real-time updates and automatic matching of the object's position during measurement ensure stable and accurate results, even with shaking.
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In-house developed software
Includes key algorithms for efficient image processing, complex contour stitching, 3D defect detection, and can develop specialized software based on user requirements.
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In-house developed Standard Equipment
Based on user detection needs, specialized standard equipment is designed according to user feedback and project site experience, meeting diverse requirements.
| Series Products | OmniProfile profile measurement OmniP-100 | OmniSurface surface defect inspection OmniS-3 | OmniSP profile measurement/defect inspection combined device OmniSP-3-100 | OmniX profile measurement/defect inspection All-in-One OmniX-50；OmniX-75 |
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High-Precision Profile Measurement Four groups of line laser profile sensors scan the object being measured together, extracting key measurement data such as width, thickness, gaps, and radius. | Ultra-High-Speed Line Laser Sensors Capable of detecting minor indentations, bulges, and damage. The inspection range can also be customized to adapt to different production environments and products. | Surface+Profile Allows for flexible adjustment of sensor positions to simultaneously perform profile measurement and appearance inspection. | A Machine with Dual Functions High-Speed Line Laser Sensors,Capable of meeting both profile measurement and appearance inspection needs simultaneously. |
Technical Specifications
| OmniP-100 | OmniS-3 | OmniX-50/75 | |
|---|---|---|---|
| Principle | Laser Triangulation Measurement | Ultra-High-Speed Laser Triangulation Measurement | Ultra-High-Speed Laser Triangulation Measurement |
Laser Class | Class 3R | Class 3R | Class 3R |
| Number of Sensors | 4 | 3 | 4 |
Detection Range | Circumference Range for 100mm Diameter | Single Sensor Width Range: 60mm | Circumference Range for Diameters of 50/75mm |
| Profile Measurement | √ | / | √ |
Profile Measurement Accuracy* | 0.05mm | / | 0.05mm |
| Profile Measurement Repeatability** | 0.02mm | / | 0.02mm |
Profile Measurement Frequency | 10 profiles/s（max 30/s） | / | 10 profiles/s（max 30/s） |
Defect Inspection | / | √ | √ |
Minimum Inspectable 3D Feature (L x W x H) | / | normal mode：0.5mmx0.5mmx0.05mm high-speed：0.25x0.25mm x0.05mm | 0.5mmx0.5mmx0.1mm |
| Compatible Maximum Production Line Speed | / | 30m/min | 30m/min |
Sampling Interval | / | normal mode：0.25mm high-speed mode：0.125mm | 0.25mm |
| PLC | Siemens 1214 DC/DC/DC (10 output points) | ||
| Communication Protocol | Modbus TCP; OPC/Siemens; Mitsubishi; Allen-Bradley | ||
| Head Size | 370mm x 240mm x 430mm(Lx W x H) | ||
| System Size | 923mm x 700mm x 1900mm(L x W x H) | ||
| System Thickness | 340mm | ||
| Compatible Production Line Height Range | 0.9m-1.3m | ||
| System Weight | 180Kg | ||
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