TECHNICAL SUPPORT TECHNICAL SUPPORT

Rubber& Tire

Tires are the only parts of a vehicle that come into contact with the ground, affecting the vehicle's handling, comfort, and safety. OiSmart has deeply cultivated the tire manufacturing field, integrating 3D vision inspection technology closely with tire production processes. Specifically designed for various tire production stages such as extrusion, bead wire, cutting, molding, and vulcanization, they have independently developed a series of vision inspection solutions. With a profound understanding of tire production processes, customer focal points, and years of onsite project experience, OiSmart has developed a series of standard equipment using their proprietary 3D sensors and 3D vision software platform as the core. This equipment can be rapidly deployed and used by companies, while also offering highly flexible customized solutions based on the company's budget and production realities. This comprehensively meets various tire inspection needs, helping tire manufacturing enterprises reduce production costs, enhance automation levels, and optimize quality management.

Initial Tire Character InspectionInitial tire character inspection

Industry Challenges and Needs

Tire sidewalls are marked with various raised or indented tire specifications, detailing the type and performance of the tire. These marks, along with the tread pattern, reflect the brand's image and characteristics to some extent. Sidewall information is created during the vulcanization process, where operators change molds or segments based on tire models to form the necessary vulcanization mold. This process can lead to human errors or wear of the segments, causing mismatches with the standard and quality issues in tire production. Therefore, inspecting the first tire's characters after vulcanization can verify mold accuracy, preventing significant production losses due to incorrect information in an entire batch. Currently, this inspection is mainly performed manually, which is time-consuming, lacks precision, and is prone to omissions.

Solutions

Due to the three-dimensional nature of sidewall characters, 3D inspection can build upon 2D detection to extract three-dimensional information of the characters, making precise recognition of sidewall characters possible. Thus, applying 3D machine vision to the inspection of initial tire characters, by scanning the sidewall with a 3D laser sensor and employing image processing algorithms to extract character information, followed by comparing this information with standard templates using character recognition algorithms, can verify whether there are errors, omissions, unauthorized additions, or wear and tear in the sidewall text and patterns.

Measurement Details


Brand Name   Size   Ply Construction    Load Rating  Inflation Pressure   DOT Code    UTQG Label 


Other regulatory marks: 

▪ E-Mark      ▪ ECE / Sound Mark Number      ▪ I-Mark Number      ▪ China (CCC) Mark     ▪ India (BIS) Mark 


Mold Serial Number

Safety Label 

Customized Other Text Or Non-Text Marks 


Point Cloud Image
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Character Recognition Image
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PLAN COMPOSITIONPLAN COMPOSITION
首胎字符检测设备

OiTireX Companion Software Developed on the Oi-Smart Vision 

We have deeply engaged in the tire manufacturing industry, understanding the key process steps and related standards of the vulcanization section. Specifically, for the first tire character inspection, we have designed specialized equipment. It not only employs self-developed 3D laser sensors for efficient inspection capabilities but also integrates the inspection logic into the overall tooling structure, making the inspection process easy, smooth, and stable, all while meeting stringent safety standards.

  • Clear Interface:

    Scanning images, inspection results, and error messages are displayed in real time;
  • Simple Operation:

    The graphical interface is fully developed according to the inspection process and user logic.
  • Data Empowerment:

    Automatically generates inspection records and reports, helping enterprises promptly understand the production quality status.
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